Machine Builder Resources

Built for Packaging OEMs
and Machine Builders

Free tools, calculators, and guides designed around the real challenges of building packaging machinery - build time, wiring complexity, commissioning delays, and the true cost of rework.

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Free Cost Calculators

Stop Guessing. Start Calculating.

For OEM Machine Builders

Field Connector Cost Calculator

Field-wireable connectors look like a cost-saving measure on the BOM. They are not. This calculator shows you the true cost of using field connectors on your machines — including assembly time, rework hours, warranty call-outs, and the impact on your commissioning schedule. If the number surprises you, it should.

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For OEM Machine Builders

Sensor Wiring Cost Calculator

The debate between traditional IP20 control cabinet architecture and modern IP67 decentralized I/O is not just technical - it is financial. This in-depth calculator covers wiring labour, installation time, and the rework costs at startup and commissioning. See the full picture before you wire your next machine.

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Downloads

Free Practical Resources

Free Audit Checklist

Top 25 Connectivity Failure Points Checklist

The vast majority of electrical faults come from a small number of common failure points. This checklist gives you a practical guide to the top 25 culprits, from loose screw terminals to improper cable strain relief. Use it to audit your current machines or to design more robust systems from the start.

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Free Assessment Tool

The Control System Complexity Scorecard

Is your control system simple and robust, or a ticking time bomb of complexity? This scorecard walks you through a 10-point evaluation of your current design, from cabinet layout to your I/O strategy. Get a clear, objective score and identify your biggest areas for improvement in just a few minutes.

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Free Reference

Startup & Commissioning Troubleshooting Map

Few things are more stressful than a machine that will not start properly. This free troubleshooting map walks you through the most common electrical and connectivity issues during commissioning and shows you how to solve them. Print it, keep it handy, and make your next startup smoother.

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Industry Articles

The Connectivity Blog

Practical, engineering-grounded articles on optimizing machine connectivity, control system design, and reducing downtime. Click for More

01

The Top 5 Reasons Your Machine Startups Are Taking Too Long

Read This Article

02

Decentralized I/O: The Secret to Simpler, Cleaner Machine Designs

Read This Article

03

How to Slay the Downtime Dragon: A Guide for Plant Managers

Read This Article

04

Terminal Blocks vs. Connectors: A Practical Cost-Benefit Analysis

Read This Article

05

The Hidden Costs of Tribal Knowledge in Your Maintenance Department

Read This Article

06

A Step-by-Step Guide to Auditing Your Control Cabinet for Rework Risks

Read This Article

07

Why IP67 is Non-Negotiable for Reliable Machine Connectivity

Coming Soon...

08

How to Reduce Electrical Troubleshooting Time by 50%

Coming Soon...

09

Why Most Electrical Downtime Starts With One Loose Connection

Coming Soon...

10

The 30% Wiring Problem: Why So Much of Your Machine Build Is Still Manual Labour

Coming Soon...

11

Beyond the Bill of Materials: Calculating the True Cost of Complex Wiring

Coming Soon...

12

The Future of Machine Building: Is Your Team Ready for Plug-and-Play Automation?

Coming Soon...

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Ready to Talk About
Your Machine Wiring?

Book a free 30-minute Connectivity Chat and we will work through your current design, identify the real cost drivers, and talk through what a better architecture would look like for your next build.

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